Programa de certificación Lean Manufacturing Nivel Plata

CURRICULUM- LEAN MASTER CERTIFICACIÓN NIVEL PLATA. Programa acreditado


Module 1: DIAGNOSIS   (total 36 horas)

A. Introducción a Lean Manufacturing: Gemba, Gembutsu, Genjitsu. 5W+1H. Lean profile.
B. Evaluación de las 11 llaves (11 key assessment)
C. EValuación de los 8 desperdicios (8 waste assessment)
D. Muda, Mura, Muri
E. Takt time and pitch time
F. People flow concept: Diagrama espaguetti (spaguetti diagram)
G. Grafica de carga y Yamazumi
H. Mapa de flujo de valor estado actual (current state Value Stream Mapping VSM)
I. Makigami estado actual
J. Manufacturing critical-path time: MCT
K. Matriz de Habilidades (skills matrix). Shojinka. Stotinka.
L. Lean Culture assessment

Module 2:  STABILITY (total 52 horas)

A. Eventos Kaizen: Kaizen, Kaikaku, Teian. Focus improvement team
B. 5S + 1
C. Control Visual: Andon, Marcado de pisos, Oasis. Mieruka.
D. Kata mporvement and Kata Management.
E. Process Mapping: deal state S POC, Process Flowchart, Coded Process mapping  
F. FMEA (Failure Mode effect Analysis)
G. Standard Work: Process Capacity Table, Standard work layour, Standard work combination sheet,
Standard work instruction, etc.
H. Line Balancing. Baton Pass (mutual assistance technique). POU (point of use). Water Spider.
I. Standar work in process (SW P) and Standard in-Process stock (S PS).
J. Poka Yoke. Jidoka.
K. Kanban and Pull System. Heijunka
L. Quick Response Manufacturing and Polca
M. Diseño y selección de KP s
N. TW : Training within ndustry

Module 3: STRATEGY (total 20 horas)

A. Mapa de flujo de valor estado futuro. (future State Value stream mapping VSM)
B. Lean as a strategy. Hoshin Kanri. Strategic lean or Voice of the process. Nemawashi. Hansei.
C. SLP: Systematic Layout Planning

Module 4: ACTIONS (total 40 horas)

A. Manufacturing cell design.
B. Continuous flow. One Piece flow. One piece flow class simulations: ej: shirt line assembly.
C. Quick Changeover: Single Minute exchange of Die (SMED)
D. A3
E. Kamishibai
F. Gemba Walk. Process confirmation table
G. TPM (Total Productive Maintenance). Los 8 pilares y todas sus herramientas y copnceptos.

Module 5: EVALUATION (total 12 horas)

A. 14 Lean points assessment
B. Lean Process Business Strategy evaluation
C. Tecnicas basicas de benchmarking
D. Introduccion to Estadisticas basicas para analisis de datos en lean.

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Programa de certificación Lean Manufacturing Plata